This kit comes with the carb, jets, throttle cable, foam air filter. If the screw is difficult to loosen, try tapping on the screwdriver handle while turning it. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. CARB CARBURETOR 10. Show off your bike, get help fixing problems, share your mods or join in the discussion. Stuff a clean, dry rag into manifold to keep debris out of motor. How does the cable come off of the carb. Then track the fuel line down to the carburetor and remove the hose. Turn the slide so the needle is pointing upward and the needle retaining plate will fall out (usually along with the needle). This will allow you to keep the cables adjusted the way they were. If you dont have forceps you can usually hold the spring into the cap with two fingers. Pull it toward the linkage to maximize the slack from it. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. 8. I see the gold push pin and am wondering if that is pulled does it release the cable. that cable should be for your oil pump. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. Great performance mod for the money. Pull the black boot back and disconnect the choke cable here. Remove the idle adjusting cable from its bracket. Leave the top nut tight. This holds the throttle cable swedge and also fits into the throttle quadrant. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. How to remove throttle and choke cable from carb. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. Disconnect throttle cable Later models have dual cables. Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. You have to loosen them … Hi there. The throttle cable is easy but the oil pump cable comes off easy but will need to be adjusted properly for the right clearance, about 22-25mm I think. You should be able to lift the rack most of the way out of the machine. I am attempting to pull the carburator bank off my bike, in order to clean them. I am new to the sight and new to my 98 grizzly. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. 9. Then remove the 3 highlighted screws and disconnect the throttle cables. 26throttlecableremoval.JPG. Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. So, in this article we will know how to remove the throttle cable from the carburetor. If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. Be careful not to lose the small cable couplings. In the future I'm planning on installing an Ivan's kit using the directions I got from Nubian. 2. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … 53. Step 3. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. I've found a way that's not a pain to loosen the clamps. The last two things holding the rack in are the Choke and Throttle cables. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. New Carb! This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. 2. Completely loosen the throttle cables. $200.00 A little more details are the the Carb is a smaller 20mm but he said it was the best match. Do not loosen the ones on bottom. Unscrew the cable housing from the carb body. It was a barn find with 280 miles on it. You might check that the throttle was replaced into the carburator the proper way, it can be 180 degrees out. The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. Remove the throttle cable. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. It spins free, tried everything but distructivly removing it. Any help would be great. the sled runs better accelerates better, pulls … The only issue is to remove the throttle cable from the top cap of the carb. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. Had a fairly easy time until I got to removing the float. Steps to follow: 1. Remove the cover on the right side of the carb. B. Step 1. The choke has a disconnect in a black boot just above the cylinder. Carb for $40.00, just a parts change. No issues removing plastic, carb and other needed parts. Installation 1. calebicey10. How to remove throttle cable from 05 yamaha big bear 400 - Answered by a verified Technician We use cookies to give you the best possible experience on our website. Do … Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. If this has been done, you can reattach if not broken, if so replace cable. Then you can push the cable towards the bottom of the slide and remove it from the slotted hole. This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. It is the most outboard cable. SOURCE: How do I remove the throttle to replace the cable. Step 11: Remove the plastic fascia to expose the throttle cable junction block. C. Remove the spring and plunger from the Mikuni carbu-retor… Install: • Carburetor assembly See Section “ENGINE REMOVAL” Chapter 2. 4. Post Thu Mar 14, 2013 10:11 pm. Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. Post Oct 15, 2013 #1 2013-10-15T21:48. Remove the carburetor from the motorcycle. Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. I need some help in the removal of the throttle cables from the carb bank. 3. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. i just helped my buddy pull his stock carbs off. Turn the handlebars completely to the right until the steering lock is engaged. unscrew the top of the carburator and see if the spring is compressed when turning the throttle. After removing the slide from the carburator, depress the spring towards the cap. Choke Cable (Evo & Twin Cam) A. Remove enrichener (choke) cable from the carburetor. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. Removal of throttle Cable to Remove Carb Bank. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. Remove emissions stuff Bolts are 5mm. Remove the spring and plunger from the cable. I started to remove the carb and have been stopped by the cable. Disconnect the gas line at the carburetor. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. Remove the pull side throttle cable (Figure 3, B). I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. Make sure fuel petcock is in “off” position. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. Now is a good time to put some new grips on the bike to. Premium. we put 34mm mikuni round slides on it and tossed the stock ones. Some guys prefer to just pull the carbs off. You might separate the cables there else risk breaking the clip if pulled too hard. Hold the cable and lift the throttle arm. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. Remove stock carburetor and stock throttle housing. On the choke, before you loosen it pull the choke full on. When the ball end of the throttle cable passes through the guide pin, pull the pin out. bypassed the oil pump and oil tank. 27returncableremoval.JPG. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. Remove the old carb! Step 2. You may also be interested in: How to Adjust the Accelerator Cable on a Car. Remove the Harley choke cable from the stock carb. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. Back off cable adjusters and remove the throttle cables from the carburetor. Loosen the bottom nut. I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. Unplug the two electric leads to the carburetor heater on the bottom of the carb. With that out the way, remove the stock throttle body as well. 53. calebicey10. 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